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Textile Manufacturing Process

Has several sources of defects, but more than 80% of textile defects origin is on the Knitting stage.
Unfortunately, these defects are found later on the chain.

Multiple textile defects stat here;
These faults will become visible in future stages;
Common defects are barrie, contaminations, thickness differences, and more;

>80% of all defects are produced here
100% Irreversible defects
Low gross-margins, big volumes
Smartex operates here

— How?

Some defects previously produced become more visible here;
Defective rolls born on the knitting stage are also dyed, spending water & energy

Garment manufacturers are affected by defective production;
Clothes are wasted due to defects that could be avoided earlier in the process;

Software

Defect Detection

Lycra defects (continuous, dashes or thickness changes)
Needle defects
Yarn defects (thickness or composition changes, contamination, etc) Oil defects (oil spots or lines)
Barrie defect, holes, among others

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Real time monitoring

Smartex provides an online platform that allows real-time production monitoring, tracking, analysis and smart alerting system.

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Business intelligence

Local and online business intelligence is provided with real-time insights, performance analysis, and more.

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XY roll coordinates defects maps

All defects & irregularities are detected and stored for later analysis. Smartex software also provides rolls resume reports, XY coordinate map and much more.

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